Press Shop
The press shop has the latest CNC Turret press from AMADA Japan, to bring out precise sheet metal punched components. It also has AMADA make CNC bending machine for the sheet metal fabrication.
The sheet metal components for all products are fabricated in these machines to keep the tolerance level to the minimum and achieve high productivity and better finish. The press shop also has got a de-coiler and shearing machine.
Coil Shop
The coils manufactured in the facility are AHRI certified. All coils are selected in the AHRI certified software and manufactured in the highly automated line having machines imported with the latest technology.
The entire coil line is flexible to produce both ½” and 3/8” tube coils. The coil shop has all machines, which makes the facility one of its kind and self sustainable. The machines are High Speed Fin press, Vertical Expander, Horizontal expander, Tube straightner cum hair pin bender, Auto Brazing line, Return bend former, O ring former, O ring insertion machine etc.
System Tubing
3-Axis CNC controlled system tubing machine imported to form system tubing for the precise dimension and system tubing with minimum joints to produce leak free products.
Brazing
The coils are brazed in an Auto Brazing line to produce strong and fine bond between the copper tubes. Apart from the auto brazing line, there are stand alone brazing equipments to carry out brazing operations for non standard coils. All these operations are carried out complying with the highest safety level. The coils are leak tested to a pressure of 400PSI to find for any leak and then it is sent to the assembly line.
PU Foam panels
The PU injected panels are made from an imported High pressure foaming machine from Canon Italy. These machines give panel with an uniform density for the set value. The panels can be fabricated for any depth. The facility fabricates 25mm and 50mm thick panel with a density of 40Kg/m3 for their Air handling Units.
Assembly
The final product is assembled in the conveyor lines with various stages of quality inspection. The conveyor line implemented for the Air handling Unit is one of its kinds among the Indian manufacturer.
The final product is inspected for all Quality standards and then packed.
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